Referenzen

Global medical technology manufacturer – FDA-compliant risk management

Kategorie

ISO 13485

Branche

Medical technology

Unternehmen

International holding company with approximately 31,000 employees

Ansprechpartner

Günter Nuss

Ausgangssituation

Several global production sites; a process landscape that has evolved over time with inconsistent RM; validation documentation (IQ, Installation, OQ, Operational, PQ, Performance) not consistently harmonised; FDA audits are becoming increasingly critical, highlighting non-conformities

Herausforderung

Complex regulatory requirements (FDA, ISO 14971, MDR). A lack of consistent PFMEA structures across critical – and, in particular, innovative – manufacturing processes such as vacuum brazing, assembly and testing. The client required a partner with an in-depth understanding of medical technology processes, regulatory compliance and the practical implementation of PFMEA.

Lösungsansatz

Documentation and analysis of current processes

Establishment of an FDA-compliant PFMEA framework

Derivation of process test strategies

Preparation and harmonisation of validation documents (IQ/OQ/PQ)

Workshops with RD and Q; support until the organisation is ready for an FDA audit

Ergebnis

Robust, audit-proof PFMEA for critical and innovative processes; a targeted, clearly defined validation workflow; a reduction in regulatory FDA findings; improved and systematic root cause analysis, reproducibility and process stability

Dr. Tobias Montag, Senior Consultant

Günter Nuss

Managing Director